Parquet Restoration: The Art and Technique of Refinishing

An old wood floor is not a worn-out material, but a treasure waiting to be revealed. Refinishing can transform a space without the cost and disruption of replacement.

We analyze the difference between solid and engineered floors, the importance of correct grit sequencing, and the professional fillers that make the final result look like a brand new masterpiece.

1. How Many Times Can It Be Sanded?

Infographic: solid parquet 22mm → 4-5 sandings vs engineered 3-4mm wear layer → 1-3 sandings (greek and english)

The floor type determines how much "depth" you can remove:

🪵 Solid Parquet (22mm)

Composed of a single piece of wood. Due to the thickness above the tongue and groove, it can withstand 4-6 deep sandings. With proper maintenance, it can last over 100 years.

📐 Engineered Wood

Features a wear layer (3-4mm) over a plywood base. It allows for 1-2 careful sandings. If the wear layer is below 2mm, drum sanding is strictly prohibited.

2. The Grit Sequence

Sanding is done with heavy drum machines. The golden rule: progress gradually, never skip.

Grit sequence infographic: 36/40 (stripping) → 60/80 (smoothing) → 100/120 (finishing). Never skip grits! (greek and english)

1️⃣ Coarse (36-40 Grit)

The "reveal" stage. Removes old oxidized varnish and levels the floor. If there is significant warping (cupping), the first pass is done diagonally (45°).

2️⃣ Medium (60-80 Grit)

The bridge between removal and smoothing. Erases the deep scratches from the 40 grit and prepares the surface to receive the wood filler in the joints.

3️⃣ Fine (100-120 Grit)

The finish. The surface becomes velvet-smooth. We often use three-disc planetary machines (Trio) at this stage for absolute flatness without "swirls" or shadows.

⚠️ Never skip more than one grit number per pass!

3. Gap Filling: The Correct Method

Over the years, wood shrinks creating gaps (joints) between the boards.

Infographic: elastic resin + 80-100 grit dust from the same wood → colour-matched filler → squeegee across surface (greek and english)

❌ The Wood Glue Mistake

Filling gaps with wood glue and sawdust creates a very hard filler that lacks elasticity. With the wood's first winter contraction, the filler will crack and pop out of the joint.

✅ The Resin Solution

We use a specialized elastic resin binder mixed with very fine wood flour from the 80 grit sanding. This ensures perfect colour matching and resistance to the wood's natural movement.

4. DIY: Risks & Common Mistakes

Infographic: swirl marks, chatter marks, raking light test - circular scratches, dips, torch at low angle (greek and english)

Renting a floor sander seems economical, but hides enormous risks:

🌀 Swirl Marks

Appear after varnishing if you skipped grits (e.g. 40 → 100) or a pebble got trapped under the sander.

🕳️ Chatter Marks (Dips)

The drum sander stopped in one spot for even 2 seconds - it "digs" dips that cannot be fixed.

💡 Tip: Lights off → torch low and parallel to the floor (raking light) → reveals every imperfection before varnishing.

5. The Engineer's Corner

When specifying materials for renovations, the chemistry demands attention:

Infographic: elastomeric resin, oil/wax vs PU compatibility (peeling risk), 2K PU water-based (greek and english)

📐 Dust-Free Systems

In modern renovations, using machines with connected high-powered vacuums (HEPA filters) is mandatory. Wood dust is carcinogenic, and avoiding contamination of the space is critical.

⚠️ Substrate Compatibility

Before applying any varnish, the Moisture Content (MC) of the wood must be checked. If moisture is >12%, the varnish will trap vapours, leading to clouding or peeling.

🏢 Industrial Performance

For high-traffic areas like museums or retail centres, we specify 2K PU systems that withstand thousands of daily passes, ensuring maximum ROI for the investment.

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